Filament wound structural columns for light poles

ABSTRACT

A one-piece, unitary, elongate, tubular light pole. The elongate light pole defines a central axis and is constructed from a filament-wound composite of fiber-reinforced bonding agent and has a wall thickness of less than ¾ inch, and preferably ⅜ inch. The pole is configured and adapted to support a lighting structure thereon without failure of the composite, such that a twenty-foot section of the pole is capable of withstanding a lateral load transverse of the axis of at least 300 pounds without failure of the composite.

BACKGROUND OF THE INVENTION

[0001] 1. The Field of the Invention.

[0002] The present invention relates generally to composite tubes, andmore particularly, but not exclusively, to filament-wound, compositetubes having structural properties that satisfy certain standards ofstrength and durability for use as a street light pole.

[0003] 2. Description of Related Art.

[0004] Structural columns for supporting street lights, referred toherein as “light poles,” must satisfy the standards put forth by theAmerican National Standards Institute (“ANSI”) in certain applications.One of these standards mandates that material used in the constructionof light poles must pass the following test: a section of the polematerial is cut to be twenty feet in length, is then cantilevered at oneto extend outwardly in a horizontal direction as shown in FIGS. 1-2. A300-pound load is then applied downwardly at the free end. The lateral(vertical) deflection at the free end responsive to the 300-pound loadmust not exceed 19.938 inches under current standards. These and otherrigorous ANSI standards have heretofore necessitated that light polesoften be made from structural steel.

[0005] Composite material is lighter and less expensive than structuralsteel, and attempts have been made to construct utility poles and lightpoles from composites. Unfortunately, such attempts have not been foundto meet the ANSI standards. For example, U.S. Pat. No. 2,870,793(granted Jan. 27, 1959 to Bailey), which discloses a composite utilityline support member, admits to a breaking load of only 62 pounds (seecol. 8, lines 72-74). U.S. Pat. No. 3,429,758 (granted Feb. 25, 1969 toYoung) teaches a composite light pole utilizing a core material of rigidfoam for providing structural reinforcement to the pole (see col. 2,lines 59-62, and FIG. 2a). U.S. Pat. No. 4,436,781 (granted Mar. 13,1984 to Rother et al.) is directed to a simple street lamp having asupport pole made of composite material and focuses on a better way toconnect the lamp to the pole. None of these prior art patents, nor anyother prior art information known to applicant, teaches or suggests afilament-wound pole capable of satisfying high-strength standards withstructural aids or reinforcements.

BRIEF SUMMARY AND OBJECTS OF THE INVENTION

[0006] It is therefore an object of the present invention to provide astructural lighting pole made of filament-wound composite material.

[0007] It is a further object of the invention, in accordance with oneaspect thereof, to provide a filament-wound tubular member havingstructural strength sufficient to satisfy standards currently put forthby the American National Standards Institute.

[0008] It is another object of the present invention, in accordance withone aspect thereof, to provide a filament-wound tubular member that cansatisfy other strength parameters.

[0009] The above objects and others not specifically recited arerealized in a specific illustrative embodiment of a one-piece, unitary,elongate, tubular light pole. The elongate light pole defines a centralaxis and is constructed from a filament-wound composite offiber-reinforced bonding agent and has a wall thickness of less than{fraction (3/4)} inch, and preferably {fraction (3/8)} inch. The pole isconfigured and adapted to support a lighting structure thereon withoutfailure of the composite, such that a twenty-foot section of the pole iscapable of withstanding a lateral load transverse of the axis of atleast 300 pounds without failure of the composite.

[0010] Additional objects and advantages of the invention will be setforth in the description which follows, and in part will be apparentfrom the description, or may be learned by the practice of the inventionwithout undue experimentation. The objects and advantages of theinvention may be realized and obtained by means of the instruments andcombinations particularly pointed out in the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The above and other objects, features and advantages of theinvention will become apparent from a consideration of the subsequentdetailed description presented in connection with the accompanyingdrawings in which:

[0012]FIG. 1 is a side, schematic view of a section of a tubular pole,made in accordance with the principles of the present invention, thathas been cantilevered and is undergoing a 300-pound load test;

[0013]FIG. 2 is a side, schematic view of a the pole of FIG. 1, in theprocess of a failure strength test;

[0014]FIG. 3 is a cross-sectional view of the pole of FIGS. 12;

[0015]FIG. 4 is a side, elevational view of a street lamp made inaccordance with the principles of the present invention;

[0016]FIG. 5 is a side, elevational view of a street light made inaccordance with the principles of the present invention;

[0017]FIG. 6 is a side, schematic view of a tubular member beingconstructed in accordance with the principles of the present invention;and

[0018]FIG. 7 is a side, schematic view of the tubular member of FIG. 6,in which an internal, helical-wound layer of said tubular member isbeing constructed.

DETAILED DESCRIPTION OF THE INVENTION

[0019] For the purposes of promoting an understanding of the principlesin accordance with the invention, reference will now be made to theembodiments illustrated in the drawings and specific language will beused to describe the same. It will nevertheless be understood that nolimitation of the scope of the invention is thereby intended. Anyalterations and further modifications of the inventive featuresillustrated herein, and any additional applications of the principles ofthe invention as illustrated herein, which would normally occur to oneskilled in the relevant art and having possession of this disclosure,are to be considered within the scope of the invention claimed.

[0020] Applicant has discovered that street light poles can beconstructed from filament-wound composite material that still exhibitthe structural strength necessary to satisfy strength standards putforth by the American National Standards Institute (“ANSI”).

[0021] Applicant's street light pole satisfies these standards, in part,because of the size and dimension of the pole, and also because thatpole is tubular in shape with a preferably constant external taper tothe outer surface. Another of the reasons the structural strength of thepole is so high is that the tension in the tow thread during thefilament-winding process of constructing the pole is maintained within arange of preferably 30-100 pounds as a bundle (the tow thread preferablycomprising a bundle of preferably twelve tow strands), and morepreferably at least 50 pounds as a bundle, which increases the strengthand durability of the pole. Other reasons for the pole's strengthinclude the multi-layered construction of the pole, with differentwinding patterns in the internal layer or layers. The cross-sectionalpattern of the pole includes an inner circumferential layer followed bya series of internal, low angle or axial angle helical layers followedby an external circumferential layer (explained below in more detail).The internal and external circumferential layers contain the low anglehelical layer which creates the stiffness.

[0022] Referring now to FIGS. 1-2, there is shown a street lamp 10 inFIG. 1, and a street light 20 in FIG. 2. The street lamp 10 comprises alight pole 12, and the street light 20 comprises a longer light pole 22,both made in accordance with the principles of the present invention.The light 12 of FIG. 1 and the light pole 22 of FIG. 2 are bothconstructed in the same manner and include the same performancecharacteristics, and the discussion below will be made in reference tothe light pole 22 but applies equally to light pole 12 as well.

[0023] The street light 20 includes a base member 24, which constitutesa means for supporting the light pole 22 in a stationary,upwardly-extending orientation. A lighting means 26 is attached to theupper section of the light pole 22 for projecting light. The light pole22 includes a central axis and is constructed from a filament-woundcomposite of fiber-reinforced bonding agent, and has a substantiallyconstant exterior taper as shown. The light pole 22 is a one-piece,unitary, elongate, tubular member constructed of filament-woundcomposite material.

[0024] Referring now to FIGS. 2 and 5, the light pole 22 has a wallthickness of less than {fraction (3/4)} inch, preferably less than{fraction (1/2)} inch thick, and the wall thickness is most preferably{fraction (3/8)} inch thick. The average outer diameter of the lightpole 22 is preferably within a range of four inches and eight inches,and this outer pole diameter is most preferably about six inches.

[0025] The light pole 22 is a tubular member configured and adapted tosupport the lighting means 26 thereon without failure of the compositematerial, such that a twenty-foot section of pole 22 is capable ofwithstanding a lateral load transverse of the pole's axis of at least300 pounds without failure of said composite material. This isillustrated in FIG. 3, in which a twenty-foot section 28 of the pole 22of FIG. 2 is cantilevered at the left end as shown at 30 and a testingload L₁ is applied.

[0026] When the testing load L₁ is 300 pounds, the ANSI standardsrequire that the lateral deflection d₁ be no greater than 19.938 inches.Because of the manner in which the light pole 22 is constructed, asmentioned above, some of applicant's test poles at twenty-foot lengthsexperienced as little as 11⅛ inches of deflection under a 300-pound loadL₁ in the test illustrated schematically in FIG. 3. In any case, theinvention includes a filament-wound composite pole 22 which, when testedin the form of a twenty-foot length in the manner shown schematically inFIG. 3, experiences less than 19.938 inches of deflection dl, morepreferably less than 15 inches of deflections, more preferably less than13 inches, and most preferably less than 12 inches.

[0027]FIG. 4 illustrates schematically the testing procedure at failureof the composite material. The light pole 22, as constructed in themanner described above, is so strong that some twenty-foot test sections28 did not fail until the testing load L₂ reached 650 pounds in onetest, and 700 pounds in another. The invention contemplates the load L₂at failure of the composite material to be at least 400 pounds, morepreferably at least 500 pounds, and could be 550 pounds, 600 pounds, 650pounds, 700 pounds, or any level in between any of those magnitudes. Thedeflection d₂ at failure is less than thirty-six inches, more preferablyless than thirty inches, more preferably less than twenty-eight inches,and in one test was 27.5 inches.

[0028] The performance characteristics mentioned above render the lightpole 22 configured and adapted to bear flexure stress imposed by alighting member such as the lighting means 26, when said lighting memberis attached to the pole 22 and extends outward from the pole 22 in asideways direction. The mechanical stress induced by the lighting means26 and any other applicable factor is withstandable by the lighting pole22 when said pole 22 is constructed in the manner described above.

[0029] Further, the lighting pole 22 is light weight, having an averagelinear weight distribution of less than five pounds per foot and furtherhaving an average outer diameter of at least six inches. The lightingpole 22, as shown most clearly in FIG. 5, is preferably characterized byan absence of core material disposed therein for the purpose ofproviding structural reinforcement to said tubular member. The structureof the filament-wound composite walls themselves, as constructed in themanner described above, provides sufficient strength and so noadditional, reinforcing core material is needed, although core materialcould certainly be used if desired.

[0030] Referring now to FIGS. 6-7, there is shown some of the key stepsinvolved in constructing a tubular member 40, which eventually becomesthe pole 12 (FIG. 1) or 22 (FIG. 2). The tubular member 40 isconstructed of multiple, filament-wound layers, including an inner,circumferential hoop-wound layer 42, and at least one internal,helical-wound layer 44, and an external, circumferential hoop-woundlayer (not shown in the drawings, but constructed in the substantiallythe same manner as the inner layer 42 and has substantially the sameappearance).

[0031] The inner, circumferential hoop-wound layer 42 comprises windings42a that form an angle θ within a preferable range of 80-100 degreeswith respect to the central axis 46 of the tubular member 40. The angleθ is more preferably within a range of 85-90 degrees. Upon the innerlayer 42 is wound at least one internal, helical-wound layer 44comprising windings 44a that form an angle α within a range of 10-20degrees with respect to the central axis 46 of the tubular member 40.The angle α is more preferably approximately 15 degrees.

[0032] Some of the above is relevant to the subject matter disclosed inapplicant's prior U.S. Pat. Nos. 5,555,696 and 5,692,351, as well asco-pending application Ser. No. 08/969,117, filed Nov. 12, 1997,entitled “Filament Wound Tubular Column,” all of which are incorporatedherein by reference in their entireties.

[0033] In accordance with the above and in further reference to FIGS.6-7, a preferred method of constructing a structural lighting polecomprises the steps of:

[0034] (a) winding a multiple-tow bundle 48 of fibers about a mandrel 50and maintaining said fibers under tension within a range of 30-100pounds, to thereby form an inner, circumferential hoop-wound layer 42defining a central axis 46, such that said layer 42 is formed ofwindings 42a that form an angle within a range of 80-100 degrees withrespect to said central axis 46;

[0035] (b) winding a multiple-tow bundle 52 of fibers about the inner,circumferential layer 42 and maintaining said fibers under tensionwithin a range of 30-100 pounds, to thereby form at least one internal,helical-wound layer 44, such that said internal, helical-wound layer 44is formed of windings 44a that form an angle within a range of 10-20degrees with respect to the central axis 46;

[0036] (c) winding a multiple-tow bundle of fibers about the at leastone internal, helical-wound layer 44 to thereby form an external,circumferential hoop-wound layer (not shown in the drawings but appearssimilar to the inner layer 42), such that said external, circumferentialhoop-wound layer is formed of windings that form an angle within a rangeof 80-100 degrees with respect to the central axis 46;

[0037] (d) undertaking steps (a)-(c) above in a manner sufficient toform a filament-wound composite tubular member of fiber-reinforcedbonding agent having a wall thickness of less than {fraction (3/4)}inch, wherein said tubular member is configured and adapted to support alighting structure thereon without failure of the composite material;

[0038] (e) supporting the tubular member in a stationary,upwardly-extending orientation such that said tubular member terminatesin an upper section; and

[0039] (f) attaching lighting means to the upper section of the tubularmember for projecting light.

[0040] Applicant notes that the magnitude of the stiffness and strengthof the pole 12 or 22 constructed in accordance with the above method isa function of how thick the internal helical-wound layer or layers 44are. The thickness of the helical layer or layers 44 should be generallyproportional to the length of the column being constructed, in order toachieve the desired stiffness and strength. Even a relatively smallincrease in length, a five foot increase for example, would alsopreferably have a corresponding increase in the thickness of theinternal helical layer or layers.

[0041] The thickness of the helical layer or layers 44 can beaccomplished by either increasing the number of helical layers, or byincreasing the thickness of the layers, or both. For example, a twentyfoot column might have only a single internal, helical layer 44, while athirty-five foot column might have two internal, helical layers. Thethickness of the helical layers is also a function of the thickness ofthe fibers and how close together the fibers are maintained, i.e., whenthe fibers are held closer and tighter together in the bundle, thebundle becomes narrower and thicker, which results causes the resultinglayer to be thicker.

[0042] In accordance with the features and combinations described above,a preferred method of constructing a lighting pole includes the stepsof:

[0043] (a) filament-winding a one-piece, unitary, hollow, elongatetubular member and finishing said tubular member to have an externaltaper and a wall thickness of less than 3 inch; and

[0044] (b) testing the tubular member by selecting a twenty-foot sectionthereof, cantilevering said twenty-foot section at one end and applyinga transverse load at an opposing end of 300 pounds, and measuring thedeflection of said opposing end.

[0045] Step (b) above could be replaced with the following: testing thetubular member by selecting a twenty-foot section thereof, cantileveringsaid twenty-foot section at one end and applying a variable transverseload at an opposing end and increasing said load until the compositematerial fails, and measuring the magnitude of said load at failure.

[0046] It is to be understood that the above-described arrangements areonly illustrative of the application of the principles of the presentinvention. Numerous modifications and alternative arrangements may bedevised by those skilled in the art without departing from the spiritand scope of the present invention and the appended claims are intendedto cover such modifications and arrangements. Thus, while the presentinvention has been shown in the drawings and fully described above withparticularity and detail in connection with what is presently deemed tobe the most practical and preferred embodiment(s) of the invention, itwill be apparent to those of ordinary skill in the art that numerousmodifications, including, but not limited to, variations in size,materials, shape, form, function and manner of operation, assembly anduse may be made without departing from the principles and concepts setforth herein.

What is claimed is:
 1. A structural lighting pole comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent and having a wall thickness of less than 3 inch, wherein said tubular member is configured and adapted to support a lighting structure thereon without failure of the composite material, such that a twenty-foot section of said tubular member is capable of withstanding a lateral load transverse of the axis of at least 300 pounds without failure of said composite material.
 2. The lighting pole of claim 1, wherein the tubular member has a wall thickness of less than {fraction (1/2)} inch.
 3. The lighting pole of claim 1, wherein the tubular member is configured and adapted to bear flexure stress imposed by a lighting member when said lighting member is attached to said tubular member and extends outward from said tubular member in a sideways direction.
 4. The lighting pole of claim 1, further comprising: means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light.
 5. The lighting pole of claim 1, wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 19.938 inches of deflection when a lateral load of at least 300 pounds is applied at an opposing end section of said tubular member in a transverse direction relative to the axis.
 6. The lighting pole of claim 1, wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 36 inches of deflection when a lateral load is applied at an opposing end section of said tubular member in a transverse direction relative to the axis and at a magnitude sufficient to induce failure of the composite.
 7. The lighting pole of claim 1, wherein the tubular member is configured and adapted to support a heavy lighting structure thereon and to bear lateral loads imposed by said lighting structure without failure of the composite, and wherein said tubular member is light weight having an average linear weight distribution of less than five pounds per foot and further having an average outer diameter of at least six inches.
 8. The lighting pole of claim 1, wherein the tubular member is characterized by a substantial absence of core material disposed therein for the purpose of providing structural reinforcement to said tubular member.
 9. The lighting pole of claim 1, wherein the tubular member is constructed of multiple, filament-wound layers, including an inner, circumferential hoop-wound layer, and at least one internal, helical-wound layer, and an external, circumferential hoop-wound layer.
 10. The lighting pole of claim 9, wherein the inner, circumferential hoop-wound layer comprises windings that form an angle within a range of 80-100 degrees with respect to the central axis of the tubular member.
 11. The lighting pole of claim 10, wherein the angle formed by the windings of the inner, circumferential hoop-wound layer is within a range of 85-90 degrees.
 12. The lighting pole of claim 9, wherein the at least one internal, helical-wound layer comprises windings that form an angle within a range of 10-20 degrees with respect to the central axis of the tubular member.
 13. The lighting pole of claim 12, wherein the angle formed by the windings of the at least one internal, helical-wound layer is approximately 15 degrees.
 14. A street light comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent and having a substantially constant exterior taper; means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light.
 15. The street light of claim 14, wherein said tubular member is configured and adapted to support a lighting structure thereon without failure of the composite, such that a twenty-foot section of said tubular member is capable of withstanding a lateral load transverse of the axis of at least 300 pounds without failure of the composite.
 16. The street light of claim 15, wherein the tubular member has a wall thickness of less than {fraction (3/4)} inch.
 17. The street light of claim 14, wherein the tubular member has a wall thickness of {fraction (3/8)} inch or less.
 18. The street light of claim 14, wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 19.938 inches of deflection when a lateral load of at least 300 pounds is applied at an opposing end section of said tubular member in a transverse direction relative to the axis.
 19. The street light of claim 14, wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 36 inches of deflection when a lateral load is applied at an opposing end section of said tubular member in a transverse direction relative to the axis and at a magnitude sufficient to induce failure of the composite.
 20. The street light of claim 14, wherein the tubular member is configured and adapted to support a heavy lighting structure thereon and to bear lateral loads imposed by said lighting structure without failure of the composite, and wherein said tubular member is light weight having an average linear weight distribution of less than five pounds per foot and further having an average outer diameter of at least six inches.
 21. The street light of claim 14, wherein the tubular member is characterized by a substantial absence of core material disposed therein for the purpose of providing structural reinforcement to said tubular member.
 22. A structural lighting pole comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent, wherein said tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 19.938 inches of deflection when a lateral load of at least 300 pounds is applied at an opposing end section of said tubular member in a transverse direction relative to the axis.
 23. The lighting pole of claim 22, wherein the tubular member is configured and adapted such that the twenty-foot section fixed at one end undergoes less than fifteen inches of deflection when the lateral load of at least 300 pounds is applied at the opposing end section.
 24. The lighting pole of claim 22, wherein the tubular member is configured and adapted such that the twenty-foot section fixed at one end undergoes less than thirteen inches of deflection when the lateral load of at least 300 pounds is applied at the opposing end section.
 25. The lighting pole of claim 22, wherein the tubular member is configured and adapted such that the twenty-foot section fixed at one end undergoes less than twelve inches of deflection when the lateral load of at least 300 pounds is applied at the opposing end section.
 26. The lighting pole of claim 22, wherein the tubular member has a wall thickness of less than {fraction (3/4)} inch.
 27. The lighting pole of claim 22, wherein the tubular member has a wall thickness of less than {fraction (1/2)} inch.
 28. The lighting pole of claim 22, further comprising: means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light.
 29. A structural lighting pole comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent, wherein said tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 36 inches of deflection when a lateral load is applied at an opposing end section of said tubular member in a transverse direction relative to the axis and at a magnitude sufficient to induce failure of the composite.
 30. The lighting pole of claim 29, wherein the tubular member undergoes deflection without failure of the composite when the lateral load is at least 500 pounds.
 31. The lighting pole of claim 29, wherein the tubular member undergoes deflection without failure of the composite when the lateral load is at least 550 pounds.
 32. The lighting pole of claim 29, wherein the tubular member undergoes deflection without failure of the composite when the lateral load is at least 600 pounds.
 33. The lighting pole of claim 29, wherein the tubular member undergoes deflection without failure of the composite when the lateral load is at least 650 pounds.
 34. The lighting pole of claim 29, wherein the tubular member is configured and adapted such that the twenty-foot section fixed at one end undergoes less than thirty inches of deflection when the lateral load is applied at the opposing end section at a magnitude sufficient to induce failure of the composite.
 35. The lighting pole of claim 29, wherein the tubular member is configured and adapted such that the twenty-foot section fixed at one end undergoes less than twenty-eight inches of deflection when the lateral load is applied at the opposing end section at a magnitude sufficient to induce failure of the composite.
 36. The lighting pole of claim 29, further comprising: means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light.
 37. A structural, light-weight lighting pole comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent, wherein said tubular member is configured and adapted to support a heavy lighting structure thereon and to bear lateral loads imposed by said lighting structure without failure of the composite, and wherein said tubular member is light weight having an average linear weight distribution of less than five pounds per foot and further having an average outer diameter of at least six inches.
 38. The lighting pole of claim 37, wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member is capable of withstanding a lateral load transverse of the axis of at least 300 pounds without failure of the composite.
 39. The lighting pole of claim 37, wherein the tubular member has a wall thickness of less than {fraction (3/4)} inch.
 40. The lighting pole of claim 37, wherein the tubular member has a wall thickness of less than {fraction (1/2)} inch.
 41. The lighting pole of claim 37, further comprising: means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light.
 42. A street light comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent and having a substantially constant exterior taper; means for supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and lighting means attached to the upper section of the tubular member for projecting light; wherein the tubular member has a wall thickness of less than {fraction (3/4)} inch, said tubular member being configured and adapted to support a lighting structure thereon without failure of the composite material, such that a twenty-foot section of said tubular member is capable of withstanding a lateral load transverse of the axis of at least 300 pounds without failure of said composite material; wherein the tubular member is configured and adapted to bear flexure stress imposed by a lighting member when said lighting member is attached to said tubular member and extends outward from said tubular member in a sideways direction; wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 19.938 inches of deflection when a lateral load of at least 300 pounds is applied at an opposing end section of said tubular member in a transverse direction relative to the axis; wherein the tubular member is configured and adapted such that a twenty-foot section of said tubular member fixed at one end undergoes less than 36 inches of deflection when a lateral load is applied at an opposing end section of said tubular member in a transverse direction relative to the axis and at a magnitude sufficient to induce failure of the composite; wherein the tubular member is light weight having an average linear weight distribution of less than five pounds per foot and further having an average outer diameter of at least six inches; wherein the tubular member is characterized by a substantial absence of core material disposed therein for the purpose of providing structural reinforcement to said tubular member; wherein the tubular member is constructed of multiple, filament-wound layers, including an inner, circumferential hoop-wound layer, and at least one internal, helical-wound layer, and an external, circumferential hoop-wound layer; wherein the inner, circumferential hoop-wound layer comprises windings that form an angle within a range of 80-100 degrees with respect to the central axis of the tubular member; wherein the at least one internal, helical-wound layer comprises windings that form an angle within a range of 10-20 degrees with respect to the central axis of the tubular member.
 43. A structural lighting pole comprising: a one-piece, unitary, elongate, tubular member defining a central axis, said tubular member being constructed from a filament-wound composite of fiber-reinforced bonding agent and having a wall thickness of less than {fraction (3/4)} inch, wherein said tubular member is configured and adapted to support a lighting structure thereon without failure of the composite material, and wherein said tubular member is constructed of multiple, filament-wound layers, including an inner, circumferential hoop-wound layer, and at least one internal, helical-wound layer, and an external, circumferential hoop-wound layer.
 44. The lighting pole of claim 43, wherein the inner, circumferential hoop-wound layer comprises windings that form an angle within a range of 80-100 degrees with respect to the central axis of the tubular member.
 45. The lighting pole of claim 44, wherein the angle formed by the windings of the inner, circumferential hoop-wound layer is within a range of 85-90 degrees.
 46. The lighting pole of claim 43, wherein the at least one internal, helical-wound layer comprises windings that form an angle within a range of 10-20 degrees with respect to the central axis of the tubular member.
 47. The lighting pole of claim 46, wherein the angle formed by the windings of the at least one internal, helical-wound layer is approximately 15 degrees.
 48. A method of constructing a structural lighting pole, said method comprising the steps of: (a) winding a multiple-tow bundle of fibers about a mandrel and maintaining said fibers under tension within a range of 30-100 pounds, to thereby form an inner, circumferential hoop-wound layer defining a central axis, such that said layer is formed of windings that form an angle within a range of 80-100 degrees with respect to said central axis; (b) winding a multiple-tow bundle of fibers about the inner, circumferential layer and maintaining said fibers under tension within a range of 30-100 pounds to thereby form at least one internal, helical-wound layer, such that said internal, helical-wound layer is formed of windings that form an angle within a range of 10-20 degrees with respect to the central axis; (c) winding a multiple-tow bundle of fibers about the at least one internal, helical-wound layer to thereby form an external, circumferential hoop-wound layer, such that said external, circumferential hoop-wound layer is formed of windings that form an angle within a range of 80-100 degrees with respect to the central axis; (d) undertaking steps (a)-(c) above in a manner sufficient to form a filament-wound composite tubular member of fiber-reinforced bonding agent having a wall thickness of less than {fraction (3/4)} inch, wherein said tubular member is configured and adapted to support a lighting structure thereon without failure of the composite material; (e) supporting the tubular member in a stationary, upwardly-extending orientation such that said tubular member terminates in an upper section; and (f) attaching lighting means to the upper section of the tubular member for projecting light.
 49. The method of claim 48, wherein a twenty-foot section of the tubular member is capable of withstanding a lateral load transverse of the central axis of at least 300 pounds without failure of the composite material.
 50. The method of claim 48, wherein step (b) further comprises making the internal, helical-wound layer thicker by either maintaining the fibers closer together during winding or by making more than one internal, helical-wound layer. 